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Extreme Interior Environmental Separations for Gypsum Plant
Extreme Interior Environmental Separations for Gypsum Plant

A gypsum wallboard manufacturing plant was experiencing severe corrosion, staining and damage to product due to the large quantities of moisture generated as part of the manufacturing processes.  Plant staff were also experiencing high humidity, uncontrolled air movement, and mold exposure.  Morrison Hershfield was able to assess and isolate the primary causes for extreme interior conditions in a way that allowed for a unique resolution that did not affect production and assisted with the improvement of overall quality management within the plant.

A renovation to the exterior of this plant, intended to improve interior conditions, had resulted in an inadvertent capturing of interior moisture release from the aged wallboard drying equipment.  Initial considerations to replace the drying equipment or change the main building envelope were both considered expensive and counter productive.

Our Client wished to properly contain and manage moisture generated as part of the manufacturing process, improve manufacturing tolerances for the product curing cycle, and improve the working environment for staff.  The Client also wanted to ensure continuous production during changes.

Morrison Hershfield was able to assess the issues within the context of the client’s overall objectives, while treating the plant operations as integrated systems, such that a workable solution was achieved within the Client’s budget.

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